In the competitive landscape of heavy engine manufacturing, our client, a Tier One heavy engine manufacturer, was preparing for an expected surge in demand for an integral component – an automotive cam follower. This component required exceptional precision and cleanliness, given its critical role within an engine. Faced with this complex task, the manufacturer turned to Aerostar, confident in our ability to meet their standards and scale up production.
The project’s key challenge was the anticipated increase in demand, necessitating an efficient plan to double our machining output without compromising on quality. With a strong emphasis on cleanliness, the task required us to maintain stringent standards throughout the production process.
Our approach to meeting this challenge was twofold. First, we increased our production capacity by incorporating additional machining fixtures and machine tools. This strategic expansion allowed us to double our output without impacting the lead time or the quality of the parts produced.
Second, we adhered to a strict post-production procedure to ensure each part’s cleanliness. Every cam follower was precision-machined and honed, then forwarded to our lab for millipore testing. This process guaranteed the removal of all possible contaminants, ensuring the parts met the exacting cleanliness requirements of the customer.
The outcome of this project was overwhelmingly positive. Not only did we fulfill the increased production demand on schedule, but we also upheld the high-quality standards expected by the client. The client was especially impressed with our ability to scale production while maintaining exceptional cleanliness and quality of the finished product.
This successful venture illustrates Aerostar’s agility in scaling up production, our adherence to stringent quality standards, and our unwavering commitment to customer satisfaction. We look forward to tackling similar challenges and exceeding customer expectations in the future.