Fast and Efficient Prototype and Small Run Machining
At Aerostar Manufacturing, we understand the importance of expediently manufacturing production-quality prototypes. We are capable of producing excellent quality prototypes from aluminum, steel, copper, as well as plastic. Once we have produced a prototype to your specifications, we can provide small volume runs for your company.
We also provide engineering and design assistance. Learn more.
Industries & Applications 7
| Agricultural | Automotive |
| Heavy Truck | Off Highway |
| Chemical | Food & Beverage |
| Machine Tool | Marine |
| Military | Energy |
| Environmental | Packaging/Converting |
| Power Generation | Lighting |
| LED Lighting | Mining |
| Drive Train Components | Machine Components |
| Engine Components | Turbocharger Housings |
| Differential Housings | Hydraulic Components |
| Construction Equipment | Shafts |
| Forgings | Valves |
| Seat Foam Tooling | |
Capabilities 8
| Parting/Cutting | Facing |
| Turning | Contour Turning |
| Form Turning | Taper Turning |
| Straight Turning | Threading |
| External | Internal |
| Internal Forming | Knurling |
| Boring | Drilling |
| Counterboring | Countersinking |
| Pocketing | Profiling |
| Reaming | Tapping |
| Thread Milling | |
| Assembly | Reaming |
| Welding | Global Sourcing |
| Heat Treating | Casting |
| Design & Engineering | Casting Services |
| Alloy Steels | Aluminum |
| Beryllium | Brass |
| Bronze Alloys | Carbon Steel |
| Copper | Ductile Iron |
| Grey Iron | Cast Iron |
| Stainless Steel | Nylon |
| Phenolic | Thermoplastics |
| Tolerance: +/- .0005 in (.0127 mm) | Max Diameter: 22 in (558.8 mm) |
| Max Length: 80 in (2032 mm) | Max Width: 30 in (762 mm) |
| Max Height: 80 in (2032 mm) | Max Weight: 2600 lbs |
| Prototype Diameter: 36 in (914.4 mm) | |
| Min: 1 Unit | Max: 200,000 Units Per Year |
| Lead Times: 2-6 Weeks, Rush Services Available | |
| ANSI (American National Standards Institute) | ASME (American Society of Mechanical Engineers) |
| ASTM (American Society for Testing and Materials) | ISO (International Organization for Standardization) |
| ISO 9002 | ISO 9001:2000 |
| Mil-Spec (Military Specifications) | NMSDC (National Minority Supplier Development Council Certified) |
| NAIC (National Association of Insurance Commissioners) | 541614 |
| 541330 | RoHS (Restriction of Hazardous Substances Compliant) |
| TS (Technical Specifications, used with ISO 16949) | |
| AutoCAD (DWG, DWZ) | BMP |
| Catia (CATDrawing, CATPart) | DXF |
| GIF | IGES |
| IDW, IPT | ICD, ICS |
| JPG | MDX, MC8, MC9, SET) |
| PDES | |
| DRW, PRT, XPR | SAT |
| 3D ACIS Model File | SolidEdge |
| SolidWorks | STEP |
| SurfCam | TIFF |
Equipment 3
| BRIDGE PORT | BROTHER (TC-22A) |
| BROTHER (TC-32A) | BROTHER (TC-S2C) |
| BROTHER (TC-S2D) | DAEWOO (DHC 400) |
| DAEWOO (DHP 400) | DAEWOO (DMV 400) |
| DAEWOO (DVC 400) | DAEWOO (DVC 500) |
| DAEWOO PUMA (240 MS) | DOOSAN (HC 400) |
| DOOSAN (HP 4000) | DOOSAN (NHP6300) |
| HYUNDAI (HS6300) | HYUNDAI KIA # 1 (HS400) |
| HYUNDAI KIA # 2 (HS400) | HYUNDAI KIA # 3 (HS400) |
| HYUNDAI WIA # 1 (HS 4000) | HYUNDAI WIA # 2 (HS 4000) |
| HYUNDAI WIA # 4 (HS 4000) | HYUNDAI WIA # 5 (HS 4000) |
| HYUNDAI WIA (HS 4000i) | MAKINO (A51) |
| MAKINO (A55 # 1 DELTA) | MAKINO (A55 # 2) |
| MAKINO (A55E # 2) | MAKINO (A55E) |
| MAKINO (A66) | MAKINO (A77) |
| MORI SEIKI (SH-50) | MORI SEIKI (SH-500) |
| SHARP BRIDGEPORT | Southwestern Trak Lathe (TRL-1745P) |
| Southwestern Trak Mill (DPM) | TOYODA (FA400) |
| Okuma & Howa MILLAC 630H Horizontal Machining Center | DMC DL 80V |
| DMC DL 80VL | Mazak Quick Slant 30N 4 axis - Mazatrol Cam T-4 |
| Daewoo DHP-400 Horizontal Machining Center | Daewoo Puma 240B High Performance Turning Center |
| Daewoo Vertical Machining Centers | Doosan HP-4000 Horizontal Machining Center |
| Makino 4-Axis Horizontal Machining Centers | Mazak “Variaxis 630-5X”, 5 Axis Mill |
| Mazak Quick Slant 30N 4 Axis CNC, T32 Control | Mazak VTC-20, 3 Axis Mill |
| Mazak VTC-300C, 3 Axis Mill | OKK HM 60 Horizontal Machining Center |
| DAEWOO (Puma 300M-GL) | DAEWOO PUMA (240 MS) |
| DMG-MORI (450V1) | DOOSAN (QL300HM) |
| MORI SEIKI (SL-65A) | MURATA (MW 12) |
| MURATA (MW 120) | MURATA (MW 200/GS) |
| MURATA (MW200) | MURATA (MW200/G) |
| OKUMA HOWA (2SP-V35) | OKUMA HOWA (2SP-V55) |
| OKUMA HOWA (HL 20) | OKUMA HOWA (HL 35) |
| Hardinge Elmira N | LeBlond |
| Mazak 250 Matrix Nexus 2 | Mazak Quick Slant 30N 4 axis - Mazatrol Cam T-4 |
| Mazak Quick Turn 15 - Mazatrol T32-2 | Mazak Quick Turn Smart 350 |
| Mazak Super Quick Turn 30 2 Axis - Mazatrol T-32-2 | Poreba 48" Lathe - 48" Dia x 120" bet. centers - 30 HP Motor |
| Tool Mex TUR 630 M with Sony Readout | Hardinge VT-100 Vertical Turning Center |
| LeBlond Polishing Lathe | Manual Lathes with Hydraulic Tracer Units |
| Mazak Quick Slant 30N 4 Axis CNC, T32 Control | Mazak Super Quick Turn 15, CNC, T32-2 Control |
| Mazak Super Quick Turn 30, CNC T32 Control | Mori-Seiki SL-65 Slant Bed Turning Center |
| Murata MW-12G 2SP Multi-Axis Turning Center with Gantry Load | Okuma & Howa HL-20 Turning Center |
| Okuma & Howa HL-35 Turning Center | Okuma and Howa V-45 and V-55 2SP Vertical Turning Center |
| Bryant Universal ID Grinder | Chavalier FSG 1632 TX Surface Grinder |
| TOS Hostivar BUB 50 OD Grinder | Chevalier Automatic 3 Axis Wet Grinder |
| Easco Ram Type EDM | Harig Hogger Surface Grinder, 6 x 18 Chuck, 2 Speed Spindle |
| TOS Hostivar Universal Cylindrical Grinders, 3 Axis CNC Control | |
| MORI SEIKI (SL-65A) | MURATA (MW 12) |
| MURATA (MW 120) | MURATA (MW 200/GS) |
| MURATA (MW200) | MURATA (MW200/G) |
| OKUMA HOWA (2SP-V35) | OKUMA HOWA (2SP-V55) |
| OKUMA HOWA (HL 20) | OKUMA HOWA (HL 35) |
| Mazak 250 Matrix Nexus 2 | Mazak Quick Slant 30N 4 axis - Mazatrol Cam T-4 |
| Mazak Quick Turn 15 - Mazatrol T32-2 | Mazak Quick Turn Smart 350 |
| Mazak Super Quick Turn 30 2 Axis - Mazatrol T-32-2 | Hardinge VT-100 Vertical Turning Center |
| Mazak Quick Slant 30N 4 Axis CNC, T32 Control | Mazak Super Quick Turn 15, CNC, T32-2 Control |
| Mazak Super Quick Turn 30, CNC T32 Control | Mori-Seiki SL-65 Slant Bed Turning Center |
| Murata MW-12G 2SP Multi-Axis Turning Center with Gantry Load | Okuma & Howa HL-20 Turning Center |
| Okuma & Howa HL-35 Turning Center | Okuma and Howa V-45 and V-55 2SP Vertical Turning Center |
| BROTHER (TC-22A) | BROTHER (TC-32A) |
| BROTHER (TC-S2C) | BROTHER (TC-S2D) |
| HYUNDAI (HS6300) | HYUNDAI KIA # 1 (HS400) |
| HYUNDAI KIA # 2 (HS400) | HYUNDAI KIA # 3 (HS400) |
| HYUNDAI WIA # 1 (HS 4000) | HYUNDAI WIA # 2 (HS 4000) |
| HYUNDAI WIA # 4 (HS 4000) | HYUNDAI WIA # 5 (HS 4000) |
| HYUNDAI WIA (HS 4000i) | MAKINO (A51) |
| MAKINO (A55 # 1 DELTA) | MAKINO (A55 # 2) |
| MAKINO (A55E # 2) | MAKINO (A55E) |
| MAKINO (A66) | MAKINO (A77) |
| MORI SEIKI (SH-50) | MORI SEIKI (SH-500) |
| TOYODA (FA400) | DMC DL 80V |
| DMC DL 80VL | Daewoo DHP-400 Horizontal Machining Center |
| Daewoo Puma 240B High Performance Turning Center | Daewoo Vertical Machining Centers |
| Doosan HP-4000 Horizontal Machining Center | Makino 4-Axis Horizontal Machining Centers |
| Mazak “Variaxis 630-5X”, 5 Axis Mill | Mazak VTC-20, 3 Axis Mill |
| Mazak VTC-300C, 3 Axis Mill | OKK HM 60 Horizontal Machining Center |
| Okuma & Howa MILLAC 630H Horizontal Machining Center | |
| OHIO BROACH (HC548) |
| DUNNAGE WASHER | RAMCO (MK32C) |
| RANSOHOFF (LEAN JET) | |
| BRIDGE PORT | Fryer MB-10 tool room mill |
| LABLONDE | SHARP BRIDGEPORT |
| Southwestern Trak Lathe (TRL-1745P) | Southwestern Trak Mill (DPM) |
| LeBlond Polishing Lathe | Abrasive Saw |
| Acu-Finish Series II | Baldor Grinders |
| Bryant Universal ID Grinder | Chavalier FSG 1632 TX Surface Grinder |
| Dake 10 ton Hydraulic Press | Dake Arbor Press |
| Dake Johnson Band Saw VH-24 | Darex Tool Sharpener |
| Epilog Laser 20 watt | Gagemaker |
| Gaging | Guardian Power 1 HP Drill Press2 |
| Hardinge Elmira N | Harig B/P Surface Grinder 618 Hogger 6 x 18 travel |
| Lap master 20c | LeBlond |
| Poreba 48" Lathe - 48" Dia x 120" bet. centers - 30 HP Motor | Safina Linear Hone |
| Sunnen Hone MBB-1660 / Sunnen PG-800E Precision Bore Gage | Tool Mex TUR 630 M with Sony Readout |
| Bridgeport 2 HP Vertical Milling Machine | Bryant Semi-Automatic Internal Grinder |
| Chevalier Automatic 3 Axis Wet Grinder | Easco Ram Type EDM |
| Hardinge Polishing Bench Lathe | Harig Hogger Surface Grinder, 6 x 18 Chuck, 2 Speed Spindle |
| Height Master | Kodak 14" Optical Comparator with Readouts |
| Kodak 30" Optical Comparator with Readouts | Togoshiseike Hardness Tester / Rockwell style |
| Zeiss Contura | Zeiss Model 2840 w/Probe changer / 26 Position Probe Changer |
| Coolant Recovery System | Giant Tumblers |
| Granite Surface Plates | Material Handling Equipment |
| Power Washer / Steam | Sand Blaster |
| Sullair 250 air dryer | Sullair S-Energy 3700 Air compressor |
| WF Wells BF-20 Bar feed | Yale Fork lift ERC-080 8000# |
| Cad/Cam System w/plotter | |
Get your project started today!
